voltapila girapila con caricamento automatico del pallet non stop

APL (Automatic PALLET LOADER)

Toppy APL (automatic pallet loader) is an automatic loading system to insert plastic pallets provided by the main machine manufacturers within the packaging industry, for a “NON STOP” cycle.
It can manage multiple plastic pallet formats and remove wooden pallets.

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ACS

(AutomaticCentering System)

Toppy’s centering system allows inserting and automatically centering the plastic pallet used for the “NON STOP” cycle directly within the pile turner. The automatic system uses sonar technology to detect the load size in the pile turner.

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Toppy pile turner result

MCS

(Manual Centering System)

Toppy’s centering system allows inserting and centering the plastic pallet used for the “NON STOP” cycle directly within the pile turner. The system allows a quick machine setup to adjust it to the load size in the pile turner.

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What is the increased value of a pile turner in the plant packaging department?

The pile turner allows greater productivity for printing and processing machines (die cutters, embossers, couplers, cutters, etc.) since it prepares perfectly aligned stacks of cardboard.

Does the pile turner require the operator presence during working cycle operation?

Toppy has developed several automation levels: the most sophisticated of our pile turners does not require an operator to be present while processing, removing and inserting pallets, as well as removing sheets. (link Conveyor taking a pallet on board, from the pallet change sector).

Can Toppy's pile turners be implemented within logistic lines?

The pile turners can be integrated in automatic conveyor lines manufactured by Toppy or in pre-existing lines. Furthermore, Toppy’s pile turners are designed to be compatible with printing, coupling and embossing machines.

Are Toppy's pile turners suitable for Industry 4.0?

For a few years now Industry 4.0 has been the focus of our economic transformation both in Italy and around the world. Due to their technical characteristics, Toppy’s pile turners can be integrated in the management system of paper processing industries (packaging). These state-of-the-art devices are process machines, therefore they can co-operate serially with the existing management system of your company.

How many pallets per hour can be handled by Toppy's pile turners?

The operations of our pile turners are quick and effective. In fact, they can handle up to 18 pallets an hour. The importance that Toppy gives to the hourly speed of the pile turners starts from the engineering and research of performing components and ends with the creation of the software, capable of ensuring maximum speed with utmost safety.

What technical solutions have been taken to improve the pile turners value?

Since its origin Toppy has brought and added value in terms of design.
The pile turners use a hydraulic system to turn the stacks, since this ensures fast and safe movement. Furthermore, this system allows the devices to last longer without requiring periodical maintenance.

F.A.Q. – Frequently Asked Questions

This section includes the most common questions asked by our customers and some other interesting information.

In any case, we remain available to clarify any further doubts.

CONTACTS

Ask for more information, please, we are available to offer you the best solution for your needs.

Toppy Pile turners main features and use :

Toppy pile turners have a wide application in the packaging sector, starting from the cardboard piles preparation for the printing process, additionally for the  preparation in the die-cutting process, up to the pallet removal and positioning  for coating machines and for digital printing. Thanks to automatic devices  such as ACS – Automatic Centering System or MCS – Manual Centering System, Toppy pile turners perform a quick and reliable cardboard stack preparation cycle.

  • Cardboard piles preparation for the offset and digital printing process
  • piles preparation for the die-cutting process
  • piles preparation for the coating process
  • Cardboard piles preparation for coating machines
  • Pile turning (rotation) of coated sheets and corrugated cardboard
  • Pile turning (rotation) for printing on both sides
  • Sheets separation and alignment thanks to jogger and blowing systems
  • Powder elimination from cardboard piles thanks to powerful blower
  • Compatible with any plastic and wooden pallet, including disposable one
  • Replacement of damaged pallets
  • Replacement of wooden pallets with plastic pallets for the “non-stop” cycle
  • Cardboard pile centering on plastic pallets different sizes
  • Eliminate electrostatic electricity thanks to ionized air blower

The Master Toppy pile turner and Toppy Excel 2000 pile turner can be designed for logistic line integration allowing a full automatic handling of cardboard piles on roll or belt conveyors  by automatically inserting the pallets into the pile turners (APL – Automatic Pallet Loader).

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Our custumers

TOPPY, at your service for 40 years

Since 1978, Toppy designs and manufactures pile turners for the paper and processing industries. Ongoing research and development have led the Toppy pile turners to become the world leaders in the graphic and paper industries.

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Industria Toppy - dipartimento packaging